STEINKRAFT Zeolith - Tribomechanisches Mahlverfahren

Tribomechanical Activation – how a Croatian researcher invented a technology that changed the world of minerals

It started with pigs. And with the smell there.

  1. A pig fattening farm near Deutschlandsberg in Styria. The pervasive ammonium odor was the problem — and Tihomir Lelas had responded to a tender.

At the time, the Croatian worked as the head of a research society in Vienna. He knew about zeolite — the volcanic rock, long known as a filter and absorber. The experiment in Styria was a resounding success. The pulverized stone not only freed the barn from ammonia. "The pigs licked the stuff like crazy," Lelas later recounted. Fewer animals died in the barn. Diarrhea disappeared. Cannibalism decreased.

And he began to research.

First, a look back — what ball mills are and why they have a problem

To understand what tribomechanical activation is, you first need to understand what it isn't. We'll start from here.

Conventional grinding methods are carried out using ball mills. A ball mill is essentially a rotating drum filled with massive balls or disks of metal — sometimes steel, sometimes other hard alloys. The minerals are placed in the drum. The drum rotates. The balls roll over each other and over the mineral. The mineral is ground, crushed, milled — finer and finer, smaller and smaller.

For coarse applications, this works well enough. But for fine particle sizes below 50 micrometers, problems begin.

Problem 1: Metal abrasion. The balls wear down. With every collision with the hard mineral, tiny metal particles rub off the balls. This metal abrasion ends up in the ground product. Zeolite attracts metal — that's actually its strength, its adsorption capacity. But that also means it absorbs the metal abrasion from the balls. A finely ground zeolite from a ball mill can be contaminated with heavy metals — not because the raw material was, but because the grinding process caused it. A simple magnet test shows this: dissolve zeolite in a glass of water, stir, hold a magnet to the outside of the glass — and observe what happens. With ball mill zeolite, a dark cloud is drawn to the magnet. That's the metal abrasion.

Problem 2: Destruction of crystal lattices. This is the core problem. Zeolite has a unique internal structure — a crystal lattice with tiny cavities and channels that are responsible for its adsorption and ion exchange capabilities. When zeolite is ground in a ball mill, these crystal lattices are crushed and damaged. The balls press on the particles from the outside — the internal crystal lattice cannot withstand the pressure and collapses.

A zeolite with a destroyed crystal lattice is a zeolite that can no longer do what zeolite is known for. It is still chemically zeolite. But it no longer acts like zeolite.

This is why some claim zeolite doesn't work. They are right — incorrectly ground zeolite indeed does not work. And does not do what zeolite can.

What Tihomir Lelas did differently — tribomechanical activation

Lelas had been working on improving grinding since the 1970s. He knew ball mills and their problems. And he was looking for a way to solve these problems.

The solution was as elegant as it was radical: He replaced the iron rods and balls with cross blades. The particles were no longer supposed to hit metal — they were supposed to hit each other. Mineral against mineral. Particle against particle.

Air currents accelerate the mineral particles to extreme speeds — until they collide at enormous velocity. On average, 3,000 collisions occur per second — at three times the speed of sound.

The machine that resulted was not a silent laboratory device. It howled like a landing jumbo jet. The walls vibrated in the factory hall in Osijek. 40,000 revolutions per minute. Two counter-rotating rotors made of steel, diamonds, and high-quality ceramics. Dust and noise and energy. And in the end — a fine white powder that trickled out of the system. Electrically charged. Flour-soft. Completely different from anything that had come out of machines before. 

Lelas's sales partners and licensees often visit us. They tell us how well he could tell stories, how he could inspire. They describe his original machine to us, which was ultra-loud and full of dust. We can imagine it so well, even if it's not so loud and dusty for us anymore. We can absolutely relate to his joy in the fineness and quality of the product.

Anyone who met Tihomir Lelas — and there are people in our circle who were lucky enough to meet him personally — describes a tall, enthusiastic man full of energy and ideas. A person who, with shining eyes, explained what he had discovered. Who listened when farmers and doctors reported their experiences. Who was genuinely happy when his product helped. And who gathered a group of other men around him.

"He was a wonderful man with many ideas, who only wanted one thing: to help people."

What really happens during these collisions — three crucial differences

No metal abrasion. Mineral collides with mineral — not with metal. The end product is pure. No heavy metals. No magnet test necessary.

Crystal lattice remains intact. During the collision of two particles, they split along their natural crystal lattice planes — the weakest point in the mineral. The internal structure remains intact. Moreover, the crystal lattices are even more strongly exposed by the activation. The internal surface of 1 gram of tribomechanically activated zeolite is approximately 10,000 square meters. This is the area where adsorption, ion exchange, and all other mechanisms of action take place.

Electrostatic charging. With every collision, the electron distribution on the particle surface changes. The particles become electrostatically charged — active, reactive, alive. This charge causes them to adhere to leaf surfaces, be drawn through leaf pores, and react immediately inside the leaf.

This is the fundamental difference between tribomechanically activated mineral and conventionally ground mineral — even if both have the same particle size.


The enthusiasm that started a movement

Tihomir Lelas was not just an inventor. He was a person who inspired others. The effect of zeolite was researched.

And so — the decisive turn. A group of businessmen formed around Lelas, so enthusiastic about the technology that they became active themselves. Each in their own field. Each with their own idea of how this technology could be used.

One immediately secured a raw material source — a part of the unique clinoptilolite deposit in Eastern Slovakia near Košice. The zeolite from the Carpathian Belt is considered one of the purest in the world — in its original form, only available here and in Cuba in this quality, according to Prof. Dr. Karl Hecht.

Another began field investigations of tribomechanically activated calcite in various crops — first in Europe, then worldwide. Grapevines, olive trees, sugar beets, wheat. The results were convincing.

And because everyone was enthusiastic about the same technology and its effect, but didn't want to get in each other's way, everyone gave the product their own name. The zeolite was called Megamin. The calcite was called Megagreen. One can imagine that everyone also wanted to test their strength and effect on the market. And that different opinions and strategies emerged. Where there were licenses before, other names were added, such as Herbagreen. This led to new brands. The same technology. The same effect. Different names. Always tribomechanically activated zeolite, TMAZ, tribomechanically micronized activated. And tribomechanically micronized activated calcite. Patented by Mr. Lelas.

That was the beginning of a group of products that are used in agriculture today.

The further development — Air2Air Activation Technology

Lelas's tribomechanical activation was the origin. But technology continues to evolve.

At Steinkraft, we have developed our own production method — Air2Air Activation Technology — a further development of the tribomechanical process. Air2Air Activation Technology is an airflow grinding process: The raw materials are pulverized in the airflow. Without abrasion. Electrostatically charged. Highest purity. Maximum effectiveness.

The name says it all: Air2Air. Air to air. The particles collide in the airflow — not on metal surfaces, not in rotating drums. Mineral against mineral, in an airflow that creates the collisions.

The raw material source: Košice, Eastern Slovakia. 100% clinoptilolite zeolite. Purity is controlled. Transport takes place in completely sealed BigBags — no bulk goods, no paper bags that could draw moisture. And no bulk material.

And we produce it ourselves — we determine when and how finely it is ground. This is not a detail. It is the core of our quality control.

What happens on the market — and why you have to look closely

Where successful technology emerges, imitators follow. That's normal. The problem arises when imitators don't understand the technology — or when they deliberately deceive. 

STEINKRAFT Zeolith Korngrößen Vergleichsbild 6 mikron - 30 mikron - 69 mikron

Ball mill zeolite sold as "ultrafine." We measured a supposedly 50-micron product in our own laboratory — and found particles up to 300 micrometers. That's a rip-off. And a product that won't do much on a plant's leaf — not even in the soil.

Sieved or crushed calcite as foliar fertilizer. Calcite that has simply been sieved or conventionally ground does not have the electrostatic charge that draws it through the leaf pores. It remains on the plant's leaf. It is chemically detectable. But it does not penetrate and has no effect inside the leaf.

Tribodynamic instead of tribomechanical. There are products that call themselves tribodynamic — a different process with different properties. The name sounds similar. The effect is different. Attention is required here.

The inverted claim. We recently saw a product about which it was written: "Tribomechanical — destroys the crystal lattices." That is the exact opposite of the truth. Tribomechanical activation preserves the crystal lattices — that is its decisive advantage over the ball mill. It is the ball mill that destroys the crystal lattices. Anyone who misrepresents this has either not understood the technology — or is deliberately deceiving.

The questions one should ask before buying a zeolite or calcite product:

How was it ground — ball mill or tribomechanically? Where does the raw material come from — and has it been tested for heavy metals? How big are the particles really — and can that be proven? 

From Styria to the World

Tihomir Lelas began in 1987 in a pigsty near Deutschlandsberg. He built a machine that howled, dusted, and roared like a jumbo jet. In doing so, he discovered something that science had not known until then.

Today, the technology he founded is used on coffee plantations in Colombia, in vineyards in France, on sugarcane fields in Africa, in orchards in Lower Austria.

What Lelas never stopped believing: That nature has the best solutions. That a mineral, properly prepared, can achieve more than any synthetic chemistry. And that this performance is measurable — in Brix value, in yield, in taste.

The thinking stone is still thinking. Today in leaves, in soils, in fruits.

What tribomechanically activated calcite triggers in the leaf — the complete mechanism of action — in the photosynthesis article.

What this process achieves in practice — field studies from four continents — in the large study overview.

How to check zeolite quality yourself — five questions everyone should ask — in the Quality Blog article.

Grünkraft Calcium direct — to the product page.

Sources: Ingomar Schwelz, "Megamin — the substance of the future", SEIN Magazin 2002 | Megagreenpower.de, History of tribomechanical activation | steinkraft-naturerocks.com, Blog article tribomechanical grinding process | steinkraft-naturerocks.com, Blog article Grain sizes and quality | steinkraft-naturerocks.com, FAQ Zeolite quality | Dr. Peter Ost, Quote on tribomechanically activated calcite as foliar fertilizer

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